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DM Water Treatment Plant Manufacturers in India | Ideal System & Services

DM Water Treatment Plant Manufacturers in India
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Ideal System & Services is leading DM plant manufacturers, suppliers, exporters in Maharashtra, India. Our Demineralization Plants apply a time-tested technology that removes all dissolved solids that are harmful followed by providing the end-users with ultra-clean water that is passed through strict global quality mandates. This DM water is like a protective barrier that ensures that your costly boilers, turbines, and processing equipment are not corroded and scaled and remain in optimum operation over the years.

Select our strong, low maintenance and cost-effective DM solutions to ensure continuity of your operations, improve your product quality and create your brand as a market leader, both locally and internationally.

What is a DM Water Plant?

DM Water Plant (Demineralization Plant) is a crucial water treatment facility that helps to eliminate nearly all the dissolved mineral salts all in raw water through the Ion Exchange Resin Technology. The product is high-purity water commonly referred to as DM Water, which is crucial to the industrial process as a single mineral might cause immense harm or a failure of products.

Working Principle of Demineralization Plant (DM Plant):

  • Mechanism: The undesired mineral ions in the water are exchanged with hydrogen sand hydroxide ions of special resin beads.
  • Cation Exchange: Water goes through cation resin which contains H+. H + is exchanged with positive ions (e.g. Ca 2+, Mg 2+).
  • Anion Exchange: Water is then pushed through anion resin containing OH −. OH- replaces negative ions like in minus.
  • Purification: The emitted H +and OH - ions are brought together to create pure water H2O of demineralization (DM) water treatment plants.

Types of DM Plant:

Being as well-known DM plant manufacturers in Maharashtra, India, we provided different types according to different bed which are given below.

  • Two-Bed DM Plants: It is first filtered in a cation-exchange resin to strip off positive ions then in an anion-exchange resin to strip off negative ions. Applicable to various industrial applications wherein the purity of the water at hand does not have to be ultra-high.
  • Mixed-Bed DM Plants: A single column holds a blend of strong cation and anion exchange resins, which leads to increased degree of demineralization. Widely used where very low conductivity water is required such as in pharmaceuticals and electronics.

Membrane-Based DM Plants

  • Reverse Osmosis (RO) Systems: DM plant suppliers in Maharashtra, India is the use of semi-permeable membranes to physically separate dissolved salts and minerals with water.
  • Electrodeionization (EDI): Ion exchange membranes are used together with an electrical field to eliminate the ions and produce the ultra-pure water, which is commonly applied to laboratories and pharmaceuticals.
  • Packaged DM Plants: Smaller, standalone systems that are mostly two-bed (or mixed-bed) designed to be used on smaller scales or at home. Perfect fit with customers with smaller water treatment requirements.

Technical Specification of DM Plant:

We've added below a specialized table of dm plant in Maharashtra, India that provides further technical specification information.

Parameter Specification
Application Production of mineral-free (demineralized) water for boilers, pharma, chemical, and process industries
Capacity Range 1 m³/hr – 1000 m³/hr (customizable)
Process Principle Ion Exchange Technology (Cation Exchange → Anion Exchange → Mixed Bed Polishing)
Resins Used Strong Acid Cation (SAC), Strong Base Anion (SBA), Weak Base Anion (WBA), Mixed Bed (SAC+SBA)
Output Water Quality Conductivity: < 1 µS/cm; TDS: ~ 0 – 5 ppm; Silica: < 0.1 ppm
pH of Output Water 6.5 – 7.5
Operating Pressure 2.5 – 3.5 kg/cm²
Operating Temperature 5 – 45 °C
Regeneration Chemicals HCl or Hâ‚‚SOâ‚„ for cation unit; NaOH for anion unit
Regeneration Ratio 100 – 120% of theoretical requirement
Skid/Column Material MS Rubber Lined / FRP / SS-316 (based on industry & chemical compatibility)
Automation Semi-Automatic or Fully Automatic (PLC/SCADA-based)
Accessories Multiport valves, Flow meters, Conductivity meters, Sampling points
Pre-treatment Requirement Sand Filter + Activated Carbon Filter + Micron Cartridge Filter (to avoid resin fouling)

Benefits/Features DM Plant:

As DM plant suppliers in Maharashtra, India, we provided different benefits according to maintenance and design purpose which are given below.

  • Protects Costly Equipment: DM water treatment plant also avoids the scale and mineral deposits that form in boilers, heat exchangers and pipelines. This measure can go a long way to extended the life cycle of your vital equipment and reduce costly maintenance.
  • Provides Uninterrupted Ultra-Pure Water: DM plant manufacturers in Maharashtra, India have highly developed systems which make the water very low in conductivity, which is essential in such sensitive processes as pharmaceutics and electronics in Demineralization (DM) Water Treatment Plants.
  • Great efficiency in operations: The fact that the plants are designed to produce minimal waste and effective regeneration of resins means that they produce continuous supply with minimum use of power in DM plant exporters in Maharashtra, India.
  • Minimal use of chemicals/ Repair: The current DM (Demineralization) Plant systems we have are geared towards to utilize maximum of the regeneration chemicals to minimize recurrent expenses and the impact to the environment.

Applications of DM Plant:

Serve as well-known DM plant exporters in Maharashtra, India, it is applicable in different process and industries which as follow.

  • Boiler Feed Water: DM plant manufacturers in Maharashtra, India are required to prevent scaling of boiler tubes which otherwise decreases the efficiency of heat transfer and may lead to tube failure. It maintains the boiler to be safe and cost-effective by eliminating the corrosion within the system.
  • Cooling Towers Makeup: DM water inhibits the potential formation of mineral film on cooling tower fills and heat transfer surfaces. This maintains the whole cooling system in good operation and reduces the application of large volumes of anti-scaling chemicals of demineralization suppliers in Maharashtra, India.
  • Pharmaceutical and Biotech Industries: Widely used in the production of Purified Water (PW) to be used in drug formulation, machine rinsing, and laboratory purposes. Water purity of high quality is crucial in ensuring the quality of the products.
  • Textile-dyeing Processes: It keeps the mineral ions out of the path of the expensive dyes giving steady, bright colors and eliminating spotting or flatness in the fabric. When pure water is used, the quality of the batch stays consistent and eliminates the need to reject expensive materials.

Why Choose DM Plant from Us?

  • Reliable Indian Manufacturer: Made locally by a Malaysian company in India, it was designed to meet the water quality issues in this region in demineralization plant manufacturers in Maharashtra, India.
  • Guaranteed Purity: Demineralization water treatment plant manufacturers in India systems produce stable output, which is of the highest purity (TDS < 5 ppm).

The Ideal System & Services is recommended DM plant manufacturers, suppliers, exporters in Maharashtra, India; it is an investment that is essential to any industry that wants to achieve operational excellence. It also guarantees the life of your valuable machinery by providing scale-free, high purity water thus significant savings to maintenance and replacement cost.

The DM Plant will provide you with a consistent water quality to ensure that once you have it, the end product will be of the finest instance achievable. Select our trusted Demineralization Plant and assure the efficiency of your plant and promote sustainable growth. Contact us for more details.

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